Mechanical Design Engineer
Leicester
Mechanical Design Engineer
This role will provide expertise to support the engineering team with the design of electrical equipment for a range of industrial and automotive applications. This will include the use of finite element analysis (FEA) and computational fluid dynamics (CFD) software (Ansys) and 3D modelling software. The role is pivotal to the business to develop innovative solutions to meet customer specifications and develop products for new market applications.
It is essential that this individual has an excellent grasp of mechanical engineering as well as a good knowledge of plastic material properties and the associated moulding processes.
3. Responsibilities
Perform mechanical, fluid dynamics and thermal analysis to verify and enhance designs using both manual calculation and multi-physics simulation finite element analysis software (Ansys).
The individual will be tasked with increasing the utilisation of Ansys within the design process.
Research and development including product testing work as agreed with the Engineering Manager.
Be the lead engineer in the development of our Power Prove product, working closely with the R&D department to specify, plan and oversee product testing.
Contribute, as part of a wider team, in the collating and submission of PPAP documentation and support the quality department in the APQP application.
Produce 3D models and assemblies. Issue designs for manufacture by producing engineering drawings and supplementary documentation (Bills of Materials etc.).
Produce engineering drawings and supporting documentation (Bills of materials etc.).
Provide technical support to Production, Sales, Service and Customer Support.
Adhere to the quality system for example using ECOs (Engineering Change Order) to document changes.
Conduct technical investigations, develop and maintain appropriate design and support processes, carrying out root cause analysis and initiating corrective action as necessary.
To understand and apply relevant design, regulatory and industry standards.
To recognise new industry wide processes being developed and the opportunity to apply those within the Company.
Train other colleagues in FEA
Perform any additional duties as required
Targets
Work to deadlines and KPI targets set by the engineering manager.
Interact with Sales, Production and Test departments to optimise designs and resolve fabrication and assembly issues in a timely manner
Skills
Essential
High level of skill with FEA/CFD analysis software.
Comprehensive knowledge of at least one modern 3D modelling package.
Working knowledge of mechanical engineering practices - materials, fixings, fabrication etc.
Strong knowledge of plastic material properties and the associated moulding processes
Ability to communicate effectively with colleagues.
Work to strict deadlines.
Ability to develop strong working relationships
Strong task and project leadership skills, identifying what is important
Positive attitude towards solving engineering problems
High quality of work and attention to detail
Experience in creating and releasing BOM
Interest in the product and its application
Desirable
Previous experience within the automotive sector
Experience of designing equipment for electrical applications
Previous knowledge of PPAP documentation and APQP application.
7. Qualifications
Degree qualified in Mechanical Engineering
Experienced user of finite element analysis software preferably Ansys
Experienced user of 3D modelling software